Circularity in Concrete Construction Investigating the Interplay Between Multiple Softwood Formwork Reuse and Varying Workability on Hardened Concrete Properties
Abstract
The construction industry accounts for 33% of the global emissions of greenhouse gases and makes use of a whopping 40% of global resources. In addition, statistics reveal that over 10 billion tons of construction waste are produced yearly worldwide. It is therefore essential to promote circular economy principles in this sector to ensure lower wastage of resources and greater sustainability. Along these lines, this study aimed to investigate the possibility of reducing the demand for formwork by studying the effects of reusing pine formwork with differing concrete workability on the properties of hardened concrete. For this purpose, concrete cubes of Grade 35 were cast into four formwork categories, namely steel (control for this study), new pine softwood formwork, pine softwood formwork used once on site, and pine softwood formwork used thrice on site, utilising concrete mixes with varying water-to-cement ratios. Three tests were conducted to investigate the strength and durability of the concrete, namely compressive strength, water absorption, and chloride content penetration. The findings of this study demonstrated that pine softwood formwork has the potential to be reused up to a maximum of three times if utilised with a water-reducing admixture. The results of this study can help to promote circular economy principles in the construction sector by informing engineers and other construction professionals of the potential scenarios for reuse of the softwood formwork and adapting the mix design accordingly, while also developing good site management principles for reducing waste from formwork.
Full text article
References
Abuimara, T., Haddad, M., Aldhaheri, A., Alzubaidi, M., Alyafei, M., & Alderei, R. (2025). House of the Future: Designing a Net-Zero Energy Housing Archetype for Emirati Families. Environmental Science & Sustainable Development, 10(3), 67–80. https://doi.org/10.21625/essd.v10i3.1224
Ahmad, J., Arbili, M. M., Majdi, A., Althoey, F., Deifalla, F. A., & Rahmawati, C. (2022). Performance of concrete reinforced with jute fibers (natural fibers): A review. Journal of Engineered Fibers and Fabrics, 17. https://doi.org/10.1177/15589250221121871
Aïssoun, B. M., Gallias, J.-L., & Khayat, K. H. (2017). Influence of formwork material on transport properties of self-consolidating concrete near formed surfaces. Construction and Building Materials, 146, 329–337. https://doi.org/10.1016/j.conbuildmat.2017.04.104
Akanbi, L. A., Oyedele, L. O., Akinade, O. O., Ajayi, A. O., Davila Delgado, M., Bilal, M., & Bello, S. A. (2018). Salvaging building materials in a circular economy: A BIM-based whole-life performance estimator. Resources, Conservation and Recycling, 129, 175–186. https://doi.org/10.1016/j.resconrec.2017.10.026
Akhimien, N. G., Latif, E., & Hou, S. S. (2021). Application of circular economy principles in buildings: A systematic review. Journal of Building Engineering, 38, 102041. https://doi.org/10.1016/j.jobe.2020.102041
Altun, M. G., Özen, S., & Mardani-Aghabaglou, A. (2020). Effect of side chain length change of polycarboxylate-ether-based high-range water-reducing admixture on properties of self-compacting concrete. Construction and Building Materials, 246, 118427. https://doi.org/10.1016/j.conbuildmat.2020.118427
British Standards Institution. (1983a). Testing concrete: Part 125: Methods for mixing and sampling fresh concrete in the laboratory, (BS 1881:Part 125, 1983). UK: British Standards Institution.
British Standards Institution. (1983b). Testing concrete: Part 102: Method for determination of slump (BS 1881:Part 102, 1983). UK: British Standards Institution
British Standards Institution. (1983c). Testing concrete: Part 122: Method for determination of water absorption, (BS 1881:Part 122, 1983). UK: British Standards Institution
British Standards Institution. (1988). Testing concrete: Part 124: Method for determination of chloride content, (BS 1881:Part 124, 1988). UK: British Standards Institution.
British Standards Institution. (2019). Testing hardened concrete: Compressive strength of test specimens (BS-EN 12390:Part 3, 2019). UK: British Standards Institution
Building Research Establishment. (1988). Design of normal concrete mixes. London: Construction Research Communications Ltd.
Bukhari, S. J. S., & Khanzadeh Moradllo, M. (2025). Multicriteria performance assessment of ‘low w/c + low cement + high dosage admixture’ Concrete: Environmental, economic, durability, and mechanical performance considerations. Journal of Cleaner Production, 523, 146419. https://doi.org/10.1016/j.jclepro.2025.146419
Charef, R., Lu, W., & Hall, D. (2022). The transition to the circular economy of the construction industry: Insights into sustainable approaches to improve the understanding. Journal of Cleaner Production, 364, 132421. https://doi.org/10.1016/j.jclepro.2022.132421
Cheng, B., Huang, J., Lu, K., Li, J., Gao, G., Wang, T., & Chen, H. (2022). BIM-enabled life cycle assessment of concrete formwork waste reduction through prefabrication. Sustainable Energy Technologies and Assessments, 53, 102449. https://doi.org/10.1016/j.seta.2022.102449
Dapper, S. T. H., Bersch, J. D., & Masuero, A. B. (2024). Impact of Formwork Materials on Concrete Surface Quality. Buildings, 14(11), 3450. https://doi.org/10.3390/buildings14113450
Das, R., Bhattacharya, I., & Saha, R. (2016). Comparative study between different types of formwork. International Research Journal of Advanced Engineering and Science, 1(4), 173-175.
De Souza Barros, D., Lima, M. D. R., Massuque, J., dos Santos, E. V., Guirardi, B. D., Dias Junior, A. F., Bufalino, L., Silveira, E. A., Carneiro, A. de C. O., Trugilho, P. F., & de Paula Protásio, T. (2025). Advancing circular economy in Amazonian forest management: A comparative study of the effects of wood waste segregation and traditional carbonization on charcoal properties, combustibility, and spontaneous combustion risk. Circular Economy, 4(3), 100152. https://doi.org/10.1016/j.cec.2025.100152
Demissew, A. (2022). Comparative Analysis of Selected Concrete Mix Design Methods Based on Cost-Effectiveness. Advances in Civil Engineering, 2022(1), 4240774. https://doi.org/10.1155/2022/4240774
Devi, K., & Yadav, T. (2023). Cost Comparison of Different Types of Formworks. Journal of Building Material Science, 5(1), 32–38. https://doi.org/10.30564/jbms.v5i1.5515
Gappmaier, P., Reichenbach, S., & Kromoser, B. (2024). Advances in formwork automation, structure, and materials in concrete construction. Automation in Construction, 162, 105373. https://doi.org/10.1016/j.autcon.2024.105373
Geldermans, R. J. (2016). Design for Change and Circularity – Accommodating Circular Material & Product Flows in Construction. Energy Procedia, 96, 301–311. https://doi.org/10.1016/j.egypro.2016.09.153
Guerra, B. C., & Leite, F. (2021). Circular economy in the construction industry: An overview of United States stakeholders’ awareness, major challenges, and enablers. Resources, Conservation and Recycling, 170, 105617. https://doi.org/10.1016/j.resconrec.2021.105617
Jiang, Q., Yu, C., & Zhou, M. (2025). Aesthetic properties of concrete surfaces: An experimental study employing three typical formworks with emphasis on reusability. Case Studies in Construction Materials, 22, e04885. https://doi.org/10.1016/j.cscm.2025.e04885
Khalfan, M. (2019). Lessons Learned from the First Passivhaus Building in Qatar. Environmental Science & Sustainable Development, 4(3), 77–91. https://doi.org/10.21625/essd.v4i3.678
Li, W., Lin, X., Bao, D. W., & Min Xie, Y. (2022). A review of formwork systems for modern concrete construction. Structures, 38, 52–63. https://doi.org/10.1016/j.istruc.2022.01.089
Liebringshausen, A., Eversmann, P., & Göbert, A. (2023). Circular, zero-waste formwork—Sustainable and reusable systems for complex concrete elements. Journal of Building Engineering, 80, 107696. https://doi.org/10.1016/j.jobe.2023.107696
Lokesh, G., Nantha Kumar, P., Aishwarya, N., Parthiban, P., & Ponshanmugakumar, A. (2023). Experimental study of the effect of water-reducing admixtures on concrete. Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2023.05.163
Mei, Z., Xu, M., Luo, S., Tan, Y., & Li, H. (2022). Concrete formwork reuse in a supply chain with dynamic changes using ABMS and discrete events. Journal of Cleaner Production, 332, 130038. https://doi.org/10.1016/j.jclepro.2021.130038
Mukhopadhyay, B., Bose, R., Roy, S. (2022). A Strategic Method of Proper Resizing and Reusing of Construction Formwork Materials. In: Patnaik, S., Kountchev, R., Jain, V. (eds) Smart and Sustainable Technologies: Rural and Tribal Development Using IoT and Cloud Computing. Advances in Sustainability Science and Technology. Springer, Singapore. https://doi.org/10.1007/978-981-19-2277-0_34
Neville, A. M. (2017). Properties of concrete. Pitman Publishing.
Nilimaa, J., Gamil, Y., & Zhaka, V. (2023). Formwork Engineering for Sustainable Concrete Construction. CivilEng, 4(4), 1098-1120. https://doi.org/10.3390/civileng4040060
Piasta, W., & Zarzycki, B. (2017). The effect of cement paste volume and w/c ratio on shrinkage strain, water absorption, and compressive strength of high-performance concrete. Construction and Building Materials, 140, 395–402. https://doi.org/10.1016/j.conbuildmat.2017.02.033
Pronk, A., Brancart, S., & Sanders, F. (2022). Reusing Timber Formwork in Building Construction: Testing, Redesign, and Socio-Economic Reflection. Urban Planning, 7(2), 81-96. https://doi.org/10.17645/up.v7i2.5117
Rubaratuka, I. A. (2013). Influence of formwork materials on the surface quality of reinforced concrete structures. International Journal of Engineering and Applied Sciences, 4(5). https://citeseerx.ist.psu.edu/document?repid=rep1&type=pdf&doi=3c26a9b8c2d82153cfb80ee486d1553b37c20529
Shkirman, K., Stoppato, A., Giussani, F., & Pezzutto, S. (2025). Investigating circularity in the construction and demolition sector through remote sensing: A case study of Bolzano/Bozen, Italy. Circular Economy, 4(3), 100156. https://doi.org/10.1016/j.cec.2025.100156
Terzioglu, T., Polat, G., & Turkoglu, H. (2021). Analysis of Formwork System Selection Criteria for Building Construction Projects: A Comparative Study. Buildings, 11(12), 618. https://doi.org/10.3390/buildings11120618
Weru, J. (2018). Why 28 days of concrete compressive strength? LinkedIn. Available at: https://www.linkedin.com/pulse/why-28-days-concrete-compressive-strength-jane-weru/ (Accessed: 07 April 2024).
Xu, Y., Liu, S., & Heisel, F. (2024). Towards sustainable construction waste management: Study on a disassemblable brick partition wall for the architecture, construction, and engineering industry. Circular Economy, 3(1), 100078. https://doi.org/10.1016/j.cec.2024.100078
Yang, J., Zhao, H., Zeng, J., Su, Y., Zhu, M. et al. (2024). The Influence of Chemical Admixtures on the Fluidity, Viscosity, and Rheological Properties of Ultra-High Performance Concrete. Fluid Dynamics & Materials Processing, 20(10), 2163–2181. https://doi.org/10.32604/fdmp.2024.055448
Yang, L., Liu, G., Gao, D., & Zhang, C. (2021). Experimental study on water absorption of unsaturated concrete: W/c ratio, coarse aggregate, and saturation degree. Construction and Building Materials, 272, 121945. https://doi.org/10.1016/j.conbuildmat.2020.121945
Zeng, S., Tanveer, A., Fu, X., Gu, Y., & Irfan, M. (2022). Modeling the influence of critical factors on the adoption of green energy technologies. Renewable and Sustainable Energy Reviews, 168, 112817. https://doi.org/10.1016/j.rser.2022.112817
Zhang, Y. (2018). Rheological Properties of Fresh Cement Pastes. In: Study on Microstructure and Rheological Properties of Cement-Chemical Admixtures-Water Dispersion System at Early Stage. Springer Theses. Springer, Singapore. https://doi.org/10.1007/978-981-10-4570-7_3
Authors
Copyright (c) 2026 Zaheer Doomah, Sailesh Kumar Singh Nunkoo , Alvinsing Kokil , Bhavesh Nunkoo

This work is licensed under a Creative Commons Attribution 4.0 International License.
- The Author shall grant to the Publisher and its agents the nonexclusive perpetual right and license to publish, archive, and make accessible the Work in whole or in part in all forms of media now or hereafter known under a Creative Commons Attribution 4.0 License or its equivalent, which, for the avoidance of doubt, allows others to copy, distribute, and transmit the Work under the following conditions:
- Attribution: other users must attribute the Work in the manner specified by the author as indicated on the journal Web site;
With the understanding that the above condition can be waived with permission from the Author and that where the Work or any of its elements is in the public domain under applicable law, that status is in no way affected by the license.
- The Author is able to enter into separate, additional contractual arrangements for the nonexclusive distribution of the journal's published version of the Work (e.g., post it to an institutional repository or publish it in a book), as long as there is provided in the document an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post online a pre-publication manuscript (but not the Publisher's final formatted PDF version of the Work) in institutional repositories or on their Websites prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (see The Effect of Open Access). Any such posting made before acceptance and publication of the Work shall be updated upon publication to include a reference to the Publisher-assigned DOI (Digital Object Identifier) and a link to the online abstract for the final published Work in the Journal.
- Upon Publisher's request, the Author agrees to furnish promptly to Publisher, at the Author's own expense, written evidence of the permissions, licenses, and consents for use of third-party material included within the Work, except as determined by Publisher to be covered by the principles of Fair Use.
- The Author represents and warrants that:
- The Work is the Author's original work;
- The Author has not transferred, and will not transfer, exclusive rights in the Work to any third party;
- The Work is not pending review or under consideration by another publisher;
- The Work has not previously been published;
- The Work contains no misrepresentation or infringement of the Work or property of other authors or third parties; and
- The Work contains no libel, invasion of privacy, or other unlawful matter.
- The Author agrees to indemnify and hold Publisher harmless from Author's breach of the representations and warranties contained in Paragraph 7 above, as well as any claim or proceeding relating to Publisher's use and publication of any content contained in the Work, including third-party content.
This work is licensed under a Creative Commons Attribution 4.0 International License.
Article Details
Accepted 2026-04-16
Published 2026-06-30
